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The gravity-defying future of manufacturing | Schendy Kernizan

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Key takeaways

  • Innovative manufacturing can be achieved by printing objects directly into a supportive gel, which eliminates molds, reduces waste, and allows for complex geometries.
  • Persistent trial and error are fundamental to technological innovation; setbacks are integral to eventual success.
  • Personal experiences and challenges can inspire advances in design, particularly in creating products that better fit or conform to human bodies.
  • Material science limitations currently restrict some applications, but ongoing research aims to expand capabilities.
  • Embracing curiosity and bravery, especially in experimentation, is crucial for progress and breakthrough innovations.

Summary

Innovative Manufacturing through Gel Support Technology

Skendy Kernizan describes his groundbreaking approach to manufacturing objects by printing within a gel that suspends the material in mid-air, eliminating the need for molds and support structures typically associated with 3D printing. This method allows for faster, more customizable, and sustainable production, accommodating complex geometries and soft, flexible materials more efficiently than traditional practices. Kernizan emphasizes the potential for this technology to revolutionize various industries, including automotive, fashion, medical devices, and even space exploration, by enabling mass customization and reducing waste.

The Journey of Innovation: Failures and Persistence

Kernizan shares insights into the challenges and setbacks encountered while developing this technology, highlighting that innovation is often a result of numerous failures and persistent troubleshooting rather than a single breakthrough. He discusses the importance of teamwork, innovative thinking, and resilience, illustrating how frustration and frustration-driven problem-solving are integral to technological progress. His motivation is fueled by the excitement of discovery and a clear vision of expanding the possibilities of manufacturing.

Personal Motivations and Broader Impacts of Soft Materials

Drawing from his childhood experiences in Haiti and his personal struggle with a club foot, Kernizan explains his affinity for soft, flexible materials that better conform to the human body. This personal history influences his focus on creating products that are relatable and comfortable. He envisions a future where his technology not only impacts industrial manufacturing but also personal health, wearable devices, and space habitats, advocating for a future where manufacturing is as adaptable and unique as individual human needs.

Challenges and Limitations in Material Science

Although Kernizan's team has achieved significant progress, he notes ongoing challenges, such as limitations in the range of printable geometries and materials, especially hard plastics or complex solid objects. Material science remains a key area for future research to expand the versatility and applications of this technology. Despite current constraints, the technology's potential to facilitate mass customization and reduce waste remains compelling.

The Future of Manufacturing and Innovation Inspiration

Kernizan expresses optimism that his technology represents a new paradigm in manufacturing, with the potential to unlock unprecedented possibilities across multiple domains, including space exploration. He emphasizes the importance of curiosity, bravery, and perseverance in innovation, encouraging others—regardless of age—to experiment, learn, and push boundaries. His broader vision entails creating tools that inspire further exploration and expansion of human capabilities, both here on Earth and beyond.

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Show notes

3D printing promised to reinvent how we make things, but it's mostly stuck producing prototypes with a high level of waste. Designer and TED Fellow Schendy Kernizan found a different way — by printing objects directly into a tub of gel. He explains how this technique eliminates the constraints of gravity, pushing the limits of how we can manufacture objects across medicine, fashion, space travel and more.


Following his story, pulled from a short film he made for TED, Kernizan speaks with Lily James Olds, director of the TED Fellows program, on where this fascination with making things first came from. They talk about what kind of objects Kernizan’s is most excited to build, how he overcomes setbacks, and what keeps him motivated.

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