Stick packs, powder blending and more with Ben Steuart of Steuart Contract Packaging

In this episode, Nate Todd, Senior Editor of Processing, interviews Ben Stewart, the CEO of Stewart Contract Packaging. Founded in 2019, the company specializes in manufacturing and packaging dietary supplements, particularly for fast-growing consumer packaged goods (CPG) brands. Ben discusses the various services offered, including producing powder and liquid supplements, stick packs, capsules, tubs, and over-the-counter drug powders.

Ben emphasizes the benefits of working with contract packaging companies like Stewart Contract Packaging instead of self-manufacturing. He explains that many brands in the dietary supplement space lack the expertise and resources to manufacture and market their products effectively. By partnering with a contract manufacturer, brands can focus on marketing and scaling their businesses while leaving the complex manufacturing process to experts.

Ben shares insights on the rising popularity of stick packs in the dietary supplement market, highlighting their convenience and smaller serving sizes as major selling points. However, he also addresses the challenges of producing stick packs, particularly with powder products that may not flow easily. He discusses their commitment to quality and the engineering solutions they employ to ensure accurate fill levels and product uniformity.

The discussion goes into the blending processes used at Stewart Contract Packaging. Ben stresses the importance of using appropriate blending technologies to achieve uniformity in powdered products. He explains their blending system choice and how they balance blend time, ingredient loading, and cleaning processes to maximize efficiency.

Ben reflects on his journey to founding Stewart Contract Packaging, including his personal transformation and mission to create a workplace that glorifies God and promotes a transformational culture. He highlights how this mission has helped attract the right talent and foster a team committed to shared values and goals.

The conversation also touches on the regulatory landscape of the dietary supplement industry. Ben describes the various certifications and registrations that Stewart Contract Packaging holds, including FDA registration and certifications for organic and good manufacturing practices. He emphasizes the company's commitment to safety and quality through continuous education and rigorous standards.